Your Cart
  • 5,000 Mile Sole Warranty Included!
5,000 Mile Sole Warranty
56,694 5-Star Reviews
Natural Fit, Feel and Motion
1,000,000+ Happy Customers

How do you make hiking sandals?

For Xero Shoes, we have a relatively high-tech manufacturing process, especially for our Z-Trail sandals, which have a three-layer FeelLite sole. The high-tech materials let us make something ultra-ultra-lightweight, incredibly, incredibly flexible so it lets you have natural foot movement, but is still really protective, really durable, and really comfortable.

We bond three layers together. Our FeelTrue rubber is on the bottom surface for great grip and traction and durability. The middle layer we call TrailFoam, and that’s what evens out the bumps. It’s a force dispersion layer. And the top layer we call BareFoam. It has just a tiny amount of padding built into it that you would be surprised – it doesn’t seem like much when you feel it with your fingers, but when you put it on your foot, your foot reads that as, “Wow! That’s a lot of comfort and protection.” It also has this heel cup on the back to help keep your foot stable and centred and also help keep debris out.

Z-Trail FeelLite sport sandal soleWe use tubular webbing and laces, so there are no edges to dig into your skin.

Then, we’ve developed exclusive hardware that lets you adjust the tension really, really quickly and easily and securely. Finally, we have an adjustable heel strap so you can move your foot forward and backwards and get just the perfect fit.